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Who is going to jump to the Escape Hybrid?


markd
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The HVB is mounted underneath the Escape unlike the C-Max.   Perhaps the hot exhaust gases are vented near (rise up) to fuel tank and components around fuel tank catch fire because the ignition temperature of components is reached.  
http://elvsolutions.org/wp-content/uploads/2019/10/2020-Escape-HV-Battery-Removal-10-31-19.pdf

 

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On 10/14/2020 at 9:41 PM, Billyk24 said:

Ford is holding up the Escape PHEV due to it's European twin having recalls and fires with the battery pack.    Sad story.    Yet the Lincoln Corsair PHEV will go into production the first week of November 2020.

I don't think their going to make a 2020 Corsair PHEV and will probably available first part of next year as a 2021.

 

Paul

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BB17HDVL.img?h=100&w=100&m=6&q=60&u=t&o=
 

Ford of Europe is working to fix a problem with its Kuga plug-in related to venting heat from the batteries.  The fuel tank is and has been enclosed and sealed for many years.    I read this as the battery and or hardware connect to the battery is overheating and catching fire.  This is the root cause.    The fuel tank may then be an issue. 

image.png

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It is not the gas tank or location of the battery pack.   This source indicates the battery cells got contaminated and caused runaway thermal control, leading to smoke and damage:   BMW was more transparent than Ford in informing what the issue was. According to the German carmaker, the battery production process allowed impurities to enter the cells. When batteries have any strange element in their chemistry, that can cause thermal runaway and fires, precisely the risk both recall campaigns pointed out as their reason.    https://insideevs.com/news/449322/samsung-sdi-root-ford-bmw-phev-recalls/amp/

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Lincoln Corsair PHEV production date: 11-09-2020 via this link:  Ford Authority has learned that the 2021 Lincoln Corsair Grand Touring will enter production on November 9th, 2020 at the Ford Louisville Assembly Plant,    https://fordauthority.com/2020/08/lincoln-corsair-grand-touring-phev-production-dates-uncovered/           Maybe...maybe not.    Don't know the supplier for the battery pack. 

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And...Ford Authority published a noticed the Lincoln Corsair is delayed to 2021 and will be revealed as a 2021 model.:  When we revealed, we announced that the Corsair Grand Touring will launch as a 2021 model year,” Lincoln told Ford Authority in a statement. “Although it was originally scheduled to go on sale at the end of this year, we are now are moving full scale production of the Corsair Grand Touring to 2021. It will go on sale next year.”       https://fordauthority.com/2020/10/lincoln-corsair-grand-touring-follows-escape-phev-in-delayed-2021-launch/    

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From the WSJ Oct 19, 2020.

 

“Auto makers are confronting a new challenge in their race to sell more electric cars: battery-related fires leading to vehicle recalls and safety probes.

 

U.S. safety regulators this month opened a probe into more than 77,000 electric Chevy Bolts made by General Motors Co. after two owners complained of fires that appeared to have begun under the back seat, where the battery is located.

Ford Motor Co. said last week it is delaying the U.S. introduction of its Escape plug-in hybrid after fire concerns surfaced this summer in similar vehicles sold in Europe.” 

 

“GM, Ford F -0.07% and Hyundai said that they are still investigating the fires’ causes and looking into possible remedies, and that safety is their primary concern. BMW said that most of the cars affected hadn’t yet been sold to customers.”...

 

“Also, in recent weeks, Hyundai Motor Co. and BMW AG have initiated world-wide recalls to address problems with battery fires in plug-in models.”...

 

Hyundai, Ford and BMW believe the issues are related to manufacturing defects from their battery suppliers, company spokespersons said.

 

NHTSA, in a statement, said the agency has launched multiple investigations into the potential safety issues related to fires involving electric-vehicle batteries based on data it collects. The agency also funds targeted research on advanced-battery technology and participates in developing global technical regulations.

 

A report the agency commissioned in 2017 said that as battery technology matures, safety risks may also increase, as manufacturers try to maximize their performance. The report concluded, however, that the risks of battery fires are likely comparable to or slightly fewer than in gas-powered cars.”

 

Edited by Plus 3 Golfer
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On 10/18/2020 at 6:47 AM, Billyk24 said:

Jumping to the competition?  Someone elsewhere stated they are moving to the Audi Q5 plug-in which has a 14kWh battery pack and...all 19 miles of EV rated range.   No thank you. 

Audi has gone the "battery safety and lifetime" route, with very active thermal controls, at the cost of range.

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But GM did the same with the Volt (17kWh) and had a 39 mile EV range.    Not sure what the usable kWh capacity-many report 11.5kWh- was but this is really what a PHEV should produce for range--over 3.0+ miles per kWh.     Meaning the Audi should have 30+ miles EV range. 

Edited by Billyk24
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Yes, the 1st generation Volt had a 16.5 kWh capacity and a usable range of around 10.9 kWh.  INL shows that the 4 2013 test vehicles had HVB degradation  of about 1.5 kW (9%) at about 130k miles.  The 2nd generation Volt had a 18.4 kWh HVB and a usable range of about 14 kWh.  INL shows losses in the same 9% range but after only 30 k miles.  So, it appears that GM expanded the usable range in the 2nd generation by 10% SOC compared to the 1st generation.  In other words, the 1st generation usable energy would have to be increased by 1.65 kWh to be equivalent on a usable SOC range.  The  SOC range of operation of  the 1st generation is 66% SOC (10.9/16.5) and the SOC range of operation of the 2nd generation is upped to 76 % (14/18.4) SOC. 

Bottom line:  It appears that expanding the SOC range (almost certainly using more of the upper range) increases HVB degradation.

 

With respect to Audi, it wouldn’t surprise me if their philosophy is to mitigate battery degradation by holding back usable capacity initially and gradually releasing usable range as the HVB degrades such that the 14 mile range is virtually constant over the life of the HVB.image.jpeg.20c26e3d30eafd4b66f4244093e948a8.jpeg


Figure 5: Driving range as a function of battery performance. A new EV battery only charges to about 80% and discharges to 30%. As the battery ages, more of the usable battery bandwidth is demanded, which will result in increased stress and enhanced aging.

 

 

 

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If one looks at the warranty provided by the major and modern EV companies, they state a warranty of at least 70% of new kWh for 8 years and 100,000 miles.    The 9% figure falls within this range.  It is doubtful that many if any normal functioning vehicles exceeded a 30% loss in capacity.  

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Yes, agree.  The problem though is when the HVB is small ( like 2nd generation Volt or new 2020 Escape Plug in), a 9 % loss = about a 1.7 kWh usable range loss (assuming algorithm doesn’t expand SOC usable range as battery ages.  Then, the owner sees about a 12% (1.7 / 14) drop in usable miles range which is noticeable to the owner in only 30 k miles.  
 

Getting back on topic to the Escape Plug-in, its 14.4 kWh HVB is simply to small for me. Since I live in the Phoenix area, I would have a significant risk of a very high rate of  HVB degradation if I would charge to 100% say 5 days a week.  The question would be how well does the Escape active liquid cooling system work when ones garage temperature doesn’t fall below 100F overnight (especially when the heat removed from  charging HVB is “dumped” in garage?  
 

 

 

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44 minutes ago, Plus 3 Golfer said:

Yes, agree.  The problem though is when the HVB is small ( like 2nd generation Volt or new 2020 Escape Plug in), a 9 % loss = about a 1.7 kWh usable range loss (assuming algorithm doesn’t expand SOC usable range as battery ages.  Then, the owner sees about a 12% (1.7 / 14) drop in usable miles range which is noticeable to the owner in only 30 k miles.  
 

Getting back on topic to the Escape Plug-in, its 14.4 kWh HVB is simply to small for me. Since I live in the Phoenix area, I would have a significant risk of a very high rate of  HVB degradation if I would charge to 100% say 5 days a week.  The question would be how well does the Escape active liquid cooling system work when ones garage temperature doesn’t fall below 100F overnight (especially when the heat removed from  charging HVB is “dumped” in garage?  
 

 

 

Do you know that the battery cooling is running during charging rather than just when driving?

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7 hours ago, homestead said:

Do you know that the battery cooling is running during charging rather than just when driving?

i have not seen anything in writing for the 2020 Escape Plug on how the HVB is cooled during charging. But since the Energi’s cooling system for HVB  (air cooling) is operable  during charging and will exhaust heated air into the right side rear wheel well, the assumption is the HVB cooling system on 2020 Escape Plug-in will operate during charging.  Given that there will be heat produced during charging of HVB, the HVB temperature will rise.  Two factors which affect rate of HVB degradation are frequency of cycling HVB (especially to very high SOC) and heat (operating temperature of cells). 

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  • 2 weeks later...
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The 2020 Escape Hybrid is getting good reviews, let us know how you like it .. I see that it has room for a compact spare so that's already good vs. CMAX.  I wonder if you get more trim/accessories for the money vs. RAV4 Hybrid..  I might try to hold out for the ID Buzz if the CMAX stays good but jitters about buying a first gen brand new vehicle.

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5 days from my Escape's first anniversary, 16K miles, and aside from several minor recalls (rearview camera, A-pillar trim, PCM update), the car's been perfect. Some owners have had severe problems (stop safely now) which (I think) were addressed by the PCM update. I never saw them. No SYNC issues, and my NAV update installed flawlessly. 

 

My only complaints revolve around the block heater. The factory installed the heater, but failed to install the harness. Dealer got it right on their third try, after I pointed out to my service writer how block heaters on their diesels were installed. It now sticks out of the bottom grill. I'm controlling it with a networked switch, and finally realized I should use the scheduling feature - Ford recommends a 3 hr. run - so it runs long enough. My memory always reminds me too late; no point in a 30 min. run.

 

Of course, the C-Max performance was similar... the bomb had a 100K mile fuse. 

 

Stay well,

Frank

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